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Thick film speed regulation for power tools

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It is specially produced for the power tool industry. It is a necessary part of the power tool speed switch. It is made by thick film circuit production technology. It has long service life, stepless speed regulation, stable output, high precision, easy installation, and reliability. High, fast response, small hysteresis mutation, etc.; it can be designed and processed according to the technical requirements provided by customers to meet customer requirements.
产品编号:
range of working temperature:
-40℃~+125℃
Substrate material:
96% AL2O3 ceramic substrate
Conductor material:
Ag/Pd, strong conductor adhesion
Resistance material:
High performance conductive material, good wear resistance, up to 1 million times (contact material: silver cadmium contact, sta
数量:
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Stock:
1
Product description
Parameters
Table Parameter

1. Product introduction:

It is specially produced for the power tool industry. It is a necessary part of the power tool speed switch. It is made by thick film circuit production technology. It has long service life, stepless speed regulation, stable output, high precision, easy installation, and reliability. High, fast response, small hysteresis mutation, etc.; it can be designed and processed according to the technical requirements provided by customers to meet customer requirements.

2. Product features:

1. Reliable performance, stable input and output characteristics, high precision, low TCR, etc.

2. The conduction angle or conduction voltage can be repaired and processed with an accuracy of 0.5%

3. It has excellent heat dissipation performance and is suitable for all kinds of 50-60HZ AC power switches

4. Long service life, good consistency, can be matched with various types of imported and domestic electric tools

5. Good solderability and solder resistance, suitable for high-speed SMT patch processes such as reflow soldering

3. Product features:

1. Operating temperature range: -40℃~+125℃

2. Substrate material: 96% AL2O3 ceramic substrate

3. Conductor material: Ag/Pd, strong conductor adhesion

4. Resistance material: high-performance conductive material, good wear resistance, up to 1 million times (contact material: silver

Cadmium contact, stainless steel contact or cupronickel contact, contact pressure is 0.25±0.1N)

5. Welding ability: the resistance change is less than 0.5% (265 ℃ soldering furnace, immersed in 10s, repeated 5 times to test the electric

Resistance change rate)

 

 

 

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project

specification

Resistance range

1 Ω 10M Ω

Resistance tolerance

Matching resistance, minimum ±1 % , variable resistance, minimum ±5%

 

Temperature Coefficient of Resistance

1Ω≤R<100Ω

1MΩ<R≤10MΩ

±500PPM /℃

100 Ω≤R≤1MΩ

±250PPM /℃

Abrasion resistance

1 million times

To 600 times / carried out at a rate of abrasion resistance test ( a round trip meter 1 times ) , 100 after the index products to meet the requirements million times

Insulation resistance

100MΩ

Apply 240V AC voltage between the substrate and the electrode , test the insulation resistance value after 1 minute of electrification

 

 

Solderability

 

 

Weldable area is greater than 95%

Dip the product into the inactive flux for about 2s , then remove the excess flux, immerse the product into the solder bath to a depth of 10mm , the solder bath temperature is 240℃±5℃ , the immersion time is 3s ±1 s , and the resistor is cleaned with solvent Flux residues on the film , observed under a magnifying glass of 10 times

 

Resistance to welding heat

No visible damage

R≤±(1%R+0.05Ω)

Immerse the component into the solder tank to a depth of 10mm , the temperature in the solder tank is 270℃±5℃ , the immersion time is 10s ±1 s , and place it at room temperature for 1 to 2 hours. Clean the excess flux with a solvent, and then measure the resistance value

 

 

Rapid temperature change

 

No visible damage

R≤±(1%R+0.05Ω)

 

Normal temperature (2 to 3 minutes ) -55°C±3°C for 30 minutes                125°C±3°C for 30 minutes Normal temperature (2 to 3 minutes ) , after 5 consecutive cycles from low temperature to high temperature , the component recovers for more than 1 hour under standard atmospheric conditions , Within 2 hours, measure the resistance value

Steady state damp heat

No visible damage

R≤±(3%R+0.1Ω)

The component is maintained for 1000 hours in a humid heat test box with a temperature of 40℃±2℃ and a humidity of 90% to 95%

Solvent resistance

No visible damage

Dissolving solution: trichloroethylene, immersed in 10H±1H

Storage conditions

  Temperature: 5℃ 35℃ , relative humidity: 45% 70%RH

  Avoid storing in corrosive gas environment

 

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